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Introduction

Selecting the right blister packaging material is a critical decision in pharmaceutical product development. Packaging must protect medicines from environmental factors, maintain product integrity and support the intended shelf life.

PVC Blister Packaging

Polyvinyl chloride (PVC) is widely used as a thermoforming material for pharmaceutical blister packaging. Its transparency, formability and relatively low cost make it suitable for products that do not require exceptionally high moisture protection.

Key advantages

  • Good transparency for product visibility
  • Good thermoforming characteristics
  • Economical for high-volume packaging
  • Compatible with commonly used blister equipment

PVDC-Coated PVC

Polyvinylidene chloride (PVDC) is commonly applied as a coating to PVC films to improve barrier performance. PVDC-coated PVC generally provides greater moisture and oxygen resistance than uncoated PVC, depending on the coating and film construction.

Triplex Blister Packaging

Triplex commonly refers to a multilayer structure, often involving PVC, PE and PVDC. The exact construction should always be confirmed from the supplier specification because the term does not represent one universal barrier specification.

PVC vs PVDC vs Triplex: Technical Comparison

ParameterPVCPVDC-Coated PVCTriplex
StructurePVC filmPVC with PVDC coatingMultilayer construction
Moisture barrierRelatively lowerHigher than PVCDepends on construction
TransparencyGoodGenerally goodDepends on structure
ThermoformabilityGoodGoodDepends on structure
CostGenerally lowerHigher than PVCSpecification dependent

How to Select the Right Blister Material

  • Evaluate formulation moisture and oxygen sensitivity
  • Define required shelf life and storage conditions
  • Compare relevant barrier test data
  • Assess forming depth and machinery compatibility
  • Conduct packaging integrity and stability studies
  • Evaluate material cost and supply availability
Important: Barrier selection should be based on product stability requirements and verified material data, not material name alone.

Frequently Asked Questions

Which blister material provides better moisture protection?

PVDC-coated structures and suitably specified multilayer structures can provide higher moisture protection than standard PVC. Actual performance should be confirmed using material-specific test data.

Is PVC suitable for pharmaceutical packaging?

Yes. PVC is widely used when its protective characteristics meet the product's stability and packaging requirements.