Advanced Barrier Film Solutions
High-performance barrier films designed to protect moisture-sensitive formulations and ensure reliable blister packaging performance across pharmaceutical packaging environments.
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Compliance-led Packaging
Regulated-market mindset across materials, print, and QA expectations.
Barrier Performance
PVC, PVDC, and Triplex options aligned to shelf-life objectives.
Traceability Precision
Print consistency and label legibility for regulated packaging flows.
Consistency at Scale
Procurement-ready delivery commitments and partner responsiveness
The Philosophy
Packaging Is Protection.
In regulated industries, packaging is not decoration. It is science. It is barrier performance. It is compliance discipline. It is brand trust in physical form. We engineer flexible packaging systems that perform under pressure, scale with demand, and comply with global standards.
Built by Solution
Triplex Barrier Films
Triplex barrier films are multi-layer blister packaging structures designed to deliver enhanced moisture and oxygen protection for pharmaceutical formulations. Through qualified global partners, PSI provides triplex laminate solutions that combine PVC, PE, and PVdC layers to achieve improved barrier performance while maintaining excellent thermoformability for high-speed blister packaging lines.
- Enhanced moisture barrier
- Improved oxygen protection
- Strong thermoforming performance
- High mechanical stability
- Suitable for moisture-sensitive formulations
- Available in multiple specifications and colours
- PVC
- PVC / PE
- PVC / PVdC
- PVC / PE / PVdC (Triplex Structure)
- PVC thickness: 250 µm – 350 µm
- PE thickness: 25 µm – 30 µm
- PVdC coating: 40 g/m² – 120 g/m²
Aclar Laminates
Aclar laminates are high-barrier blister film structures designed to protect moisture-sensitive pharmaceutical formulations. PSI provides Aclar laminate packaging solutions through qualified global partners, enabling reliable moisture protection, chemical stability, and compatibility with thermoform blister packaging used across regulated pharmaceutical markets.
- Superior moisture barrier
- Ideal for moisture-sensitive drugs
- Chemically inert material
- Compatible with tablets, capsules, and soft gels
- Clear thermoformable structure
- Optimized barrier thickness options
- PVC / Aclar
- PVC / PE / Aclar
- PVC / PE / EVOH / PE / Aclar
- PVC / Aclar / PVC
- APET / Aclar
- APET / PE / EVOH / PE / Aclar
- PVC thickness: 100 µm – 450 µm
- Aclar thickness: 15 µm – 152 µm
- PE thickness: 25 µm – 50 µm
- PE / EVOH / PE barrier layer: 70 µm
- APET thickness: 200 µm – 450 µm
Duplex Barrier Films
Duplex barrier films are PVC–PVdC coated blister packaging materials designed to provide moderate to high moisture and oxygen protection for pharmaceutical products. PSI offers duplex barrier film solutions through qualified global partners, ensuring reliable barrier performance, consistent thermoformability, and compatibility with high-speed pharmaceutical blister packaging lines.
- Moderate to high moisture barrier
- Effective oxygen protection
- Reliable thermoforming performance
- Suitable for pharmaceutical blister packs
- Available in multiple coating grades
- Offered in a range of colours and specifications
- PVC / PVdC (Duplex Structure)
- PVC thickness: 200 µm – 400 µm
- PVdC coating: 40 gsm – 120 gsm
- Available coating grades: 40 / 60 / 80 / 90 / 120 gsm
Rigid PVC Films
Rigid PVC films are widely used thermoformable blister packaging materials designed for stable pharmaceutical formulations. PSI offers rigid PVC blister films through trusted global supply partners, ensuring consistent forming performance, packaging efficiency, and compatibility with pharmaceutical blister packaging lines.
- Reliable thermoforming performance
- Cost-effective blister packaging material
- Suitable for stable drug formulations
- Compatible with tablets and capsules
- Available in multiple colours and grades
- Suitable for high-speed blister packing lines
- PVC
- PVC thickness: 200 µm – 400 µm
- Standard thickness: 250 µm
- Available in transparent and coloured variants
Aluminium-Look PVC Films
Aluminium-look PVC films are thermoformable blister packaging materials designed to deliver strong shelf presence while maintaining reliable forming performance. PSI offers aluminium-look PVC blister films through qualified global partners, enabling pharmaceutical brands to achieve metallic visual appeal with dependable blister packaging functionality.
- Metallic shelf-impact appearance
- Excellent blister formability
- Ideal for brand differentiation
- Compatible with high-speed blister lines
- Available in vibrant metallic colours
- Optional high-barrier coating variants
Regular Structures
- PVC
- PVC / PVdC
- PVC / PE / PVdC
High Barrier Structures
- PVC / PVdC Ultrasafe
- PVC / PE / PVdC Ultrasafe
- PVC thickness: 100 µm – 450 µm
- Standard PVC thickness: 250 µm
- PVdC coating grades: 40 / 60 / 80 / 90 / 120 gsm
- PVdC Ultrasafe coating: 90 gsm / 120 gsm
- PE thickness: 25 µm – 30 µm
Anti-Counterfeit Films
Anti-counterfeit films are specialized blister packaging materials designed to enhance product authentication and protect pharmaceutical brands from duplication or tampering. PSI offers anti-counterfeit blister film solutions through qualified global partners, integrating embedded visual security elements within thermoformable blister structures to support brand protection and packaging differentiation.
- Integrated anti-counterfeit visual features
- Embedded image security technology
- Enhances brand authentication
- Supports product differentiation on shelf
- Compatible with standard blister packaging lines
- Available in clear, coloured, or metallic formats
- PVC
- PVC / PVdC
- PVC thickness: 200 µm – 400 µm
- Standard PVC thickness: 250 µm
- PVdC coating grades: 40 / 60 / 80 / 90 / 120 gsm
Unit Dose Films
Unit dose films are thermoformable packaging materials designed for single-use liquid and semi-liquid product packaging. PSI offers unit-dose film solutions through qualified global partners, enabling controlled portion packaging for pharmaceuticals, nutraceuticals, and consumer healthcare applications while maintaining reliable barrier performance and compatibility with unit-dose packaging systems.
- Designed for single-dose packaging
- Suitable for liquid and semi-liquid formulations
- Provides moisture and oxygen protection
- Compatible with unit-dose packaging machines
- Ideal for samples and trial packs
- Supports surface and reverse printing options
- PVC / PE
- PVC / PVdC / PE
- PVC thickness: 200 µm – 400 µm
- PE thickness: 30 µm – 50 µm
- PVdC coating: 40 gsm
Suppository Laminates Films
Suppository laminate films are specialized packaging structures designed for thermoforming and sealing suppository doses while maintaining product stability and protection. PSI provides suppository laminate film solutions through qualified global partners, enabling reliable forming performance, barrier protection, and compatibility with pharmaceutical suppository packaging lines.
- Designed for suppository dose packaging
- Moisture and oxygen protection
- Reliable thermoforming performance
- Compatible with suppository packaging machines
- Available in translucent, white, and opaque variants
- Supports surface printing options
- PVC / PE
- PVC / PVdC / PE
- Alu / PE
- PVC thickness: 100 µm – 130 µm
- PVdC coating: 40 gsm
- Aluminium layer: 45 µm
- PE thickness: 30 µm – 40 µm
WHY CHOOSE US
Consistency At Scale.
Engineered through deep technical understanding of packaging substrates. Customized by application, process requirements, and end-use conditions. Aligned with global compliance standards where consistency is non-negotiable.
- Technical substrate engineering
- Application-driven customization
- Global compliance alignment
- When failure is not an option, discipline matters.
SOCIAL PROOF STRIP
"Reliable quality and consistent barrier performance across batches."
Consistent barrier integrity and dependable quality across every production cycle.
What Our Clients SayWhere Performance Meets Reliability
From barrier films to labels and cartons, our customers trust us to deliver packaging that protects products and supports compliance.
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Let’s Build the Right Packaging System.
Share your application, regulatory requirements, and performance expectations. We will engineer a solution aligned to your technical and commercial goals.
